Pump Casting Components and Sub assembly Manufacturer
The Jayshil Group is a prestigious company that has been ruling the cast components market for the last 30 years. Its founder Mr. Jaykumar Parikh is an epitome of experience and motivates his robust team to perform above expectations. The company is being managed by promoters who have the required technical and financial expertise and they work in synchronization with a dedicated team of engineers and technocrats to excel in everything they do.
Our areas of operation include supplying castings and subassemblies to companies working in the pump manufacturing industry. We have customers in both domestic and international markets and they vouch for the high level of product quality provided.
The Jayshil Group engages with its customer's design team and engineers to understand what they are looking for. Next, they work to streamline the casting process in order to give casting solutions that are budget-friendly. Our experience in the field is vast and can handle the integration of highly complex assemblies and fabrications. The result of our efforts is the creation of a suitable one-piece casting that matches the machining requirements of the customers as close as possible.
At Jayshil Group we have an in house R&D department and casting and machining facility that works to reduce the lead time in all the processes. Thus, we get total control of the manufacturing process and can modify it as per the need.
Thanks to our dedication and quality of work our client list is based all over the products and our products get exported in countries like the USA, Germany, Sweden, Italy, Netherland, Poland, Mexico, Argentina & Korea.
Pump Casting Components We Manufacture
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Bearing Bracket
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Bearing Bracket
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Bearing Housing
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Bracket
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Bracket
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Housing
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Casing Cover
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Casing Cover
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Volute Casting
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Centrifugal Pump Componant
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Centrifugal Pump Componant
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Centrifugal Pump Componant
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Centrifugal Pump Componant
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Motor Stool
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Motor Stool
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Impeller
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Casing
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Casing
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Volute Casting
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Volute Casting
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Volute Casting
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Bearing Housing
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Bearing Housing
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Bearing Housing
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Marine Pump Components
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Marine Pump Components
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Marine Pump Components
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Marine Pump Components
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Marine Pump Components
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Marine Pump Components
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Marine Pump Components
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Marine pump components
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Pulley With CED Coating
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Casting
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Motor Base
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Valve Seat
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Upper Bracket
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Bracket
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Submersible Pump Parts
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Submersible Pump Parts
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Motor Stool
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Submersible Pump Parts
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Submersible Pump Parts
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Submersible Pump Parts
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Submersible Pump Parts
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Submersible Pump Parts
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Submersible Pump Parts
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Submersible Pump Parts
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Submersible Pump Parts
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Diffuser
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Diffuser
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Diffuser
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Diffuser
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Stage Casting
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Multistage Pump Part
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Stage Casting with Diffuser
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Stage Casting with Diffuser
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Multistage Pump Part
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Multistage Pump Part
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Bell
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Impeller
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Bowl
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Volute
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Volute
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Breather
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Breather
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Head Casting
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Suction End Cover
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Product 01
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Product 02
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Product 03
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Product 04
Human Safety
We at Jayshil Group understand the criticality of adhering to the industry standards and thus we work with waste management and see that all the harmful materials are regulated. Apart from that we also ensure to comply with the safety and working condition norms that are necessary to keep the health and security of the employees and humans under consideration.
Our Infrastructure
The plant is equipped to produce Grey Iron castings and Ductile iron castings for the customers in the pump industries. Here we produce all grades and varieties of Cast iron and Ductile Iron castings. At present, the production capacity of this plant is around 450 metric tons/month.
Foundry
The plant is equipped to produce Grey Iron castings and Ductile iron castings for the customers in the pump industries. Here we produce all grades and varieties of Cast iron and Ductile Iron castings. At present, the production capacity of this plant is around 450 metric tons/month.
An experienced manufacturing company like ours can comprehend the criticality of having an established infrastructure in this industry. That is why we set up different capacity plants, latest technologies, and use equipment that are required to achieve excellence in product creation. Our desire to excel has led to us setting up technologically advanced manufacturing units for the grinding and finishing of our products.
Our company is located at a strategic place near Shiroli, Kolhapur, Maharashtra, India. (400 KM away from Mumbai) and the manufacturing processes for the components like the Grey Cast Iron (CI), Graded Casting and SG Graded Casting are all accomplished here. The aim is to provide only superior quality products to our customers.
The work we conduct is segregated in order to achieve high-grade perfection in results. All the departments have been provided with a supervisor who controls and coordinates the production status of all departments. Having a strong man force and adequate staff ensures that we achieve quality standards while manufacturing the products.
Molding Shop
The casting of any kind starts with the use of high-quality mold. Thus, we have invested sufficiently in the production of molds which would provide us with castings with excellent finish and high dimensional accuracy.
The sand that is used in these molds has to be exceptionally high quality in the creation of a mold. The latest technology equipment like simultaneous jolt & squeeze molding machine, Polygonal Sievers, Sand Cooler & Intensive Sand Mixers is being used in order to keep the quality level of the sand maintained. The plant uses mechanized sand preparation plants so that we are able to adhere to the standard quality guidelines.
The molding machines that we use are equipped to tackle a varied range of products and gives the customers a cost-effective solution for the product they are looking for.
Melting Shop
We are one of India’s reputed foundries and our per month melting capacity of Iron is around 600 MT. At Jayshil Foundry Services we use the induction melting furnaces to ensure power efficiency and optimum availability of the metal.
CORE SHOP
We at Jayshil Group use our wide expertise and facilities in order to manufacture cores as per the customer's needs. Thus, when the customer mentions what they want we can use a balance of precision and optimum utilization of resource to create the product required:
- Cold Box core shooters
- Shell Core Shooters
- No-Bake core making facility
- CO2 core making facility
Machine Shop
The Jayshil Group has below-mentioned machinery at its Machine shop
- 14 Nos CNC Turning center
- 3 VMC Machining Centre
- Retrofitted machine 2 Nos.
- Radial Drilling M/c & Pillar Drilling Machine.
- Hydro pressure leakage testing machine.
- Balancing machine.
- Broaching machine
Quality Control
These days all industries demand that proper adherence to specifications related to materials, processing, quality standards, and delivery is conducted. Keeping these increased demands in mind the Jayshil Group follows the quality control guidelines in all its companies. The customers’ requirements are understood and attention is given to the details starting from the query generation to the final delivery of products.
The production processes we pursue are regulated and documented. Using quality audits, the procedures are reviewed and any discrepancies eliminated. The testing equipment we use is calibrated and maintain the international standards of quality. We also have a spectrometer facility that does the chemical analysis of materials using ‘Ttrimos’ and provides accurate measurements of the parts of the machine.
Chemical Analysis
- In house spectrometer with 32 channels.
- All heats poured are tested on-line on Spectrometer.
- All the scrap used is also tested before using it.
- Specimens are stored for a particular period
Physical Testing
- In house Universal Testing Machine.
- In house Hardness Testing Machine.
- In house Impact test Machine.
- In house Metallurgical Microscope.
Test Provided
- Chemical Analysis, Tensile Test, Impact Test, Radiography (X-Ray), Dye Penetrate, Corrosion Test, MPT Test, Microstructure.
- Castings can also be supplied under third party inspections such as TUV SUD, TUV NORD, BUREAU VERITAS, LLOYDS, and DNV, etc.
Quality checking equipment used at Foundry
- Spectrometer
- Universal Testing Machine
- Digital microscope
- All types of sand testing equipment like Mould hardness, Sand CGS, moisture, compatibility.
- Casting hardness testing machine.
- Digital Pyrometer
- On line Carbon Silicon Analyzer
Quality checking equipment used at Machine Shop
- Trimos for inspection.
- Pressure & leakage testing machine.
- Balancing Machine.
- Broaching Machine
- Washing & Cleaning Machine.
- Compressor.
- Surface Testing Machine.
Why Choose Us?
Fully Machined Components, Under One Roof
We have a casting as well as a machining facility and thus we can take care of the delivery of all kinds of fully machined components specified as per the customer's requirements. Doing that helps us take care of logistics and achieve full control of the manufacturing processes. That means that all the work processes are streamlined and in tandem with the standards set.
Robust QMS Implementation
Our quality management system adheres to ISO 9000:2015 and hence provides adequate assurance for customer’s quality requirements. Product Quality, On Time Delivery and Satisfied customers are the result of our QMS culture. The quality tools such as RCA, KAIZEN, waste management, 5S & visual factory are being used for continual improvement.
Our Happy Customers
Awards and Recognition
Since our inception, our aim has been to live up to the changing expectations of our customers. Over the last two decades, we have create our own niche by setting benchmarks in the industry. Here are some of the awards which we have won recently
by TLC
